Alternator Conversion


The old 32 Amp Motorola Alternators just can't keep up with today's Ramblers electrical needs.  With the addition of high output headlights, that mega watt stereo and other goodies nothing less than 65 Amps will do!  This article will tell you how to go from 32 to 65 amps for under 90, dollars that is.
This conversion is pretty easy. First you'll need to purchase a Delco one wire alternator with the output current of your choice. Disconnect the battery, then remove all of the wires from the back of old alternator. Tape all wires back into the wire harness except the big red wire, this is the only wire you are going to use. Remove the old alternator and save it in case you want to restore your car to its original condition.
Measure your old alternator mounting bracket. You are going to cut excess material off of the new alternator mounting point from the back side only. This needs too be done to assure the belt will line up correctly.
You probably will have to replace the fan belt and alternator adjusting arm and alternator mounting bracket. Most part stores sell  replacement  alternator brackets. For this job you will need to purchase a bracket that is curved and about 14 " long and 1 " wide.  The one purchased for the pictured Marlin conversion was too long.  If this is the case for your conversion figure out where you need to saw to get the proper length, then drill new mounting holes through the bracket.

This conversion has been performed on several older Ramblers with 287's or 327's, three Gremlins with 232 engines and one Matador which had a 304 engine. Can't say for sure if this will work on all AMC's.

Remove excess housing metal as indicated below

This may look like a lot of material to remove, but when you get started you will find that the casting is hollow, so it's not that bad. It should take about ten minutes with a cut off wheel attached to a Dremal..

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